Since 1987, Royal Bedding Manufacturing has hand-built custom mattresses in Pelham, Alabama, with its factory and showroom under one roof. The company is known for its two-sided, flippable mattress design and can tailor size and firmness for applications ranging from standard bedrooms to RVs and boats. Royal Bedding sells directly to the public, allowing customers to see how their mattress is made and test it without a high-pressure sales pitch.
DLX MattressSince 1886, family-owned DLX Mattress has handcrafted mattresses in its Jamestown, New York facility, carrying on a third-generation tradition of American manufacturing. The company makes its beds to order and sells factory-direct, with a particular focus on durable two-sided designs and customizable hybrids rather than outsourced, shelf-stocked products. DLX mattresses are fiberglass-free and made with CertiPUR-US-certified foam.JAMESTOWN, NY
Jamestown MattressSince 1886, Jamestown Mattress has made mattresses in Jamestown, New York, where the Pullan family now runs the locally owned, family-operated business. Its 40 employees build each mattress under one roof and sell directly through eight stores across Western New York and northwestern Pennsylvania, with a particular focus on handcrafting durable two-sided designs. The company also offers a distinctive 30-day comfort adjustment, reworking a mattress’s upholstery at its small factory when the initial feel is not quite right.OLEAN, NY
The Original Mattress FactoryThe Original Mattress Factory makes hand-built mattresses and box springs, selling them directly through its own stores and online shop. Its product descriptions emphasize factory-direct pricing and include two-sided innerspring designs alongside foam and hybrid mattresses.PITTSBURGH, PA
Magic SleeperFounded in Pottstown in 1979, family-owned Magic Sleeper makes and sells mattresses while helping customers understand how their beds are built. Now operated by the Santos family’s third generation, the company is known for custom-sized mattresses—including RV and boat models—and for building made-to-order beds alongside its showroom selection. Magic Sleeper also repairs aging mattresses, including Sleep Number beds, with replacement foam and covers.POTTSTOWN, PA